TB-220928-V-204 Hydraulic Fault Analysis Training System Didactic Equipment Mechatronics Trainer Equipment

TB-220928-V-204 Hydraulic Fault Analysis Training System Didactic Equipment Mechatronics Trainer Equipment

TB-220928-V-204 Hydraulic Fault Analysis Training System Didactic Equipment Mechatronics Trainer Equipment

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TB-220928-V-204 Hydraulic Fault Analysis Training System Didactic Equipment Mechatronics Trainer Equipment

1. Product Introduction

Overview: This device takes a typical hydraulic system commonly used in industrial sites as the training object to train students to be familiar with and understand the working principle and basic concepts of hydraulic transmission, the composition characteristics and applications of components, and the composition of hydraulic systems.

Features: master the debugging of hydraulic system, the ability to deal with and eliminate common hydraulic system faults, students analyze fault phenomena combined with specific circuits, and finally carry out troubleshooting to improve students’ comprehensive ability. It is suitable for the practical teaching of electromechanical majors, hydraulic transmission and other courses in various vocational colleges.

2. Performance parameters

Input power: three-phase five-wire AC380±10V 50HZ

Weight: 439Kg

Working conditions: Ambient temperature: -10°C~ + 40°C Relative humidity: < 85% (25°C)

System rated pressure: 4Mpa

size:

Fuel tank: size 650 (length) x650 (width) x200 (height) mm

Test bench size: 1900 (length) x720 (width) x1800 (height) mm

Vertical mesh plate size: 1200 (length) x660 (width) x20 (height) mm

Oil pan size: 1200 (length) x620 (width) x33 (height) mm

3. List of components

main part

NoComponent Name
1Hydraulic station
2Electric contact pressure gauge
3pressure gauge
4cylinder
5sensor
6Two position four way solenoid valve
7check valve
8oil return valve block
9Three position five way solenoid valve
10hydraulic motor
11control box

Control box part:

NoName
1touch screen
2No. 1 hydraulic pump operation indication
3No. 2 hydraulic pump operation indication
4reset button
5emergency button
6No. 2 hydraulic pump start stop button
7No. 1 hydraulic pump starts and stops
8Clamping cylinder extends and retracts button
9Injection seat oil cylinder extends and retracts button
10Injection cylinder extended retract button
11Push the cylinder to extend the retract button
12Hydraulic motor start stop switch
13Mode selection switch and automatic mode start stop switch

Component part:

NoName
Component 1Hydraulic station
Component 2hydraulic cylinder
Component 3hydraulic motor
Component 4Three position four way solenoid valve
Component 5Two position four way solenoid valve
Component 6pressure gauge
Component 7Electric contact pressure gauge

4. Experiment list

Fault 1 experiment: Simulation experiment of pump 1 reverse fault in hydraulic station.

Fault 2 experiment: Pump 1 starts the contactor so simulates the experiment.

Fault 3 experiment: Simulation experiment of hydraulic station pump 2 reverse fault.

Fault 4 experiment: pump 2 starts contactor fault simulation experiment.

Fault 5 experiment: Fault simulation experiment of failure of clamping cylinder back in place.

Fault 6 experiment: Fault simulation experiment of failure of clamping cylinder stretching in place.

Fault 7 experiment: Fault simulation experiment of failure of injection sealing moving cylinder retracted in place.

Fault 8 experiment: Fault simulation experiment of failure of injection sealing moving cylinder stretching in place.

Fault 9 experiment: Simulation experiment of injection cylinder retraction fault.

Fault 10 experiment: Simulation experiment of injection cylinder extension fault.

Fault 11 experiment: push cylinder retraction fault simulation experiment.

Fault 12 experiment: push cylinder extended fault simulation experiment.

Fault 13 experiment: pump 1 start relay fault simulation experiment.

Fault 14 experiment: pump 2 start relay fault simulation experiment.

Fault 15 experiment: hydraulic motor relay fault simulation experiment.

Fault 16 experiment: simulation experiment of system low voltage fault.

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