EFFICIENCY OF COMPRESSOR DEMONSTRATION UNIT Educational Equipment
ZM6202 EFFICIENCY OF COMPRESSOR DEMONSTRATION UNIT Educational Equipment Didactic Equipment for college, vocational training center, university.
- Description
- Inquiry
ZM6202 EFFICIENCY OF COMPRESSOR DEMONSTRATION UNIT Educational Equipment
GENERAL
Works as single-stage and two-stage with or without intercooler.
Consist of air-receiver tanks, intercooler, two-stage air compressor, and fail-safe-operation.
Fully instrumented control panel.
Mobile unit.
User guide/manual for students.
User guide/manual for lecturers (consists of result and answer sample).
EXPERIMENTAL CAPABILITIES
Performance characteristics of single-stage compressor.
Performance characteristics of two-stage compressor.
Performance characteristics under various conditions (interstage pressure, intercooling cooling, etc)
P-V diagram.
TECHNICAL SPECIFICATIONS
(Specification based on existing laboratory facilities)
Electricity
415VAC/3-Phase/32 A or lower.
Water supply
Regular tap water.
Nett dimension (max)
Width: 2.0 m
Depth: 1.2 m
Height: 2.4 m
Operating Conditions:
Laboratory condition.
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1 Product Overview
1.1 Profile
This product is an extensible educational experiment equipment for students to observe the heating, cooling and air movement of the device during operation. Students can observe the mixing of air and conduct tests to monitor temperature and air pressure. Grasp its control principle and control method, cultivate students’ corresponding knowledge and skills, suitable for higher vocational schools, engineering university, secondary vocational school and technical school related professional teaching and skills training evaluation.
1.2 Feature
(1) The training platform adopts an aluminum column frame structure with a universal wheel at the bottom for flexible movement. The desktop uses a 25mm thick high-density substrate, and the surface is treated with high-temperature and high-pressure fire-resistant panels. The structure is firm and beautiful. The instrument and power supply are integrated and installed, which is easy to use and not easily damaged.
(2) The training platform has a good safety protection system.
2 Technical specifications
(1) Input Power: AC220V±10% 60Hz
(2) Fan: Supply voltage: AC220V/50Hz Power: 1.5kW; Maximum flow rate: 2.160m3/h
(3) Overall dimensions: 2000mm x 750mm x 2100mm
(4) Overall capacity: <2.5KVA
(5) Weight: <100kg
(6) Working conditions: Ambient temperature -10°C to +40°C Relative humidity <85% (25°C)
3 Product introduction
3.1 Power control panel
(1)The power control panel adopts an aluminum alloy frame and a closed box structure, which is integrated with the placement rack below.
(2)Configured with circuit breaker, power indicator, temperature adjustment knob, thermometer, power socket, differential pressure gauge, thermostat and intelligent electrical parameter measuring instrument
(3)The power input is controlled by the leakage breaker and the emergency stop control button is provided. In case of emergency, you press emergency stop button is so as to cut off the power.
3.2 Training workbench
(1)Training workbench:
The training table is supported by aluminum pillars, and the bottom universal wheel has a brake that can be moved and positioned flexibly. The desktop uses a 25mm thick high-density substrate, and the surface is treated with high-temperature and high-pressure fire-resistant panels. The structure is firm and beautiful.
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Learning Objectives / Experiments
– thermal expansion of different materials such as PVC, PE, copper and steel
– determination of thermal expansion coefficients and the expansion force
– measurement of pipe elongation
– effect of varying pipe diameter
– expansion compensator
Specification
[1] investigating the thermal expansion of different pipe sections
[2] pipe sections can be selected by ball valves
[3] water connections made using quick-release couplings
[4] operation with hot and cold water supplies
[5] adjustment of the water temperature using mixing battery with thermocouple
[6] temperature measurement using battery-operated digital thermometer
[7] force measuring device to determine the expansion force
Technical Data
Pipe section length: 1000mm
Nominal diameters- PVC, PE, Cu: – Cu: – Steel: 1/2″
Mixing battery connection: 1/2″
Force measuring device
– spring rate per spring: 78N/mm
– total spring rate c: 156N/mm
Measuring range
– temperature: -50…90°C
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LxWxH: 1650x700x1850mm
Weight: approx. 100kg
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Specification
[1] investigation of the pipe friction in laminar or turbulent flow on Hydraulic Bench
[2] transparent tank with overflow ensures constant water inlet pressure in the pipe section for experiments with laminar flow
[3] water supply via Base Module ( Hydraulic Bench) or via laboratory supply for experiments with turbulent flow
[4] flow rate adjustment via valves
[5] twin tube manometer for measurements in laminar flow
[6] dial-gauge manometer for measurements in turbulent flow
[7] flow rate determined by base module Hydraulic Bench
[8] water supply using base module ( Hydraulic Bench) or via laboratory supply
* Diameter of test pipe : 3.0mm ( Bore)
* Length of test pipe : 524mm
* Needle Valve included to regulate flow rate
length: 1000mm – Pipe section 1: acrylic 20×1.5mm – Pipe section 2: steel 1/2″ –
Smooth-bore pipes of various diameters Size – 6mm , 10mm, 17mm
Overall dimensions:
* Height : 1.05m form the ground level
* Width : 2.25m
* Depth : 0.43m
Test Pipe Diameters:
The Pipe network should have 90° Bends, 90° elbow,90°T, 45°elbow & Y.
Sudden enlargement
Sudden contraction
Ball Valve
Gate Valve
Globe valve
Inline strainer
Venturi made of clear acrylic
orifice palte made of clear acrylic
Pitot Static tube section made of clear acrylic
EXPERIMENTAL CAPABILITIES
Laminar to turbulent flow regimes in pipes
Energy losses in pipe fittings and bends
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Use of pitot static tube
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[1] Refrigeration system in multicompressor operation to investigate energy efficiency
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[5] Multicompressor controller for the parallel operation of the compressors
[6] Separation of oil from the refrigerant on the delivery side and return to the intake side of the compressors
[7] Fan at the condenser with adjustable speed
[8] LabVIEW software for data acquisition via USB under Windows XP or Windows Vista
[9] Refrigerant R134a, CFC-free
Technical Data
3 compressors
– refrigeration capacity: each 1584W at -10°C/55°C
– power consumption: each 1156W at -10°C/55°C
Condenser with fan
– capacity: 4100W
– air flow: 1250m³/h
Coaxial coil heat exchanger capacity
– 4kW at ΔT=9K; 0,6m³/h glycol-water mixture
Glycol-water mixture pump
– max. flow rate: 5m³/h
– max. head: 6m
Heater power: 3kW
Tank
– glycol-water mixture: 23L
– refrigeration circuit receiver: 5,8L
Measuring ranges
– temperature: 4x 0…100°C, 4x -100°C…100°C
– pressure: 1x -1…9bar, 1x -1…24bar
– flow rate: 1x 1..25L/min
– compressor power: 0…4995W
Dimensions and Weight
l x w x h: 1800x700x1900mm
Weight: approx. 300kg
Connections
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