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SL110 Heat exchanger supply unit equipment teaching Heat Transfer Laboratory Equipment
Description
Heat exchangers transfer thermal energy from the flow of one medium to another. The two flows do not come into direct contact with one another. Efficient heat transfer is a prerequisite for economical processes. Therefore, different heat exchanger types are used in practice depending on the requirements.
This experimental unit can be used to investigate and compare different heat exchanger designs. The complete experimental setup consists of two main elements: SL 110 as supply and control unit and choice of heat exchanger: Tubular heat exchanger ( SL 110.01), plate heat exchanger ( SL 110.02), shell and tube heat exchanger ( SL 110.03) and stirred tank with jacketed vessel and coil ( SL 110.04). Water is used as the medium.
The heat exchanger to be investigated is connected to the supply unit. The hot water flows through the heat exchanger. Part of the thermal energy of the hot water is transferred to the cold water. Reversing the water connections changes the direction of flow and thus allows parallel flow or counter flow operation.
The main function of the SL 110 is to provide the required cold and hot water circuits. To do this, the supply unit is equipped with a heated tank and pump for the hot water circuit, connections for the cold water circuit and a switch cabinet with displays and controls. A temperature controller controls the hot water temperature. The flow rate in the hot water and cold water circuit is adjusted using valves. The cold water circuit can be fed from the laboratory mains or the SL 110.20.
The software consists of a software for data acquisition and an educational software. With explanatory texts and illustrations the educational software significantly aids the understanding of the theoretical principles. With the aid of an authoring system, the teacher can create further exercises.
Sensors record the temperatures and flow rates. The measured values are read from digital displays and can be transmitted simultaneously via USB directly to a PC where they can be analysed using the software.
Technical details
Specification
supply unit for heat exchangers
hot water circuit with tank, heater, temperature controller, pump and protection against lack of water
cold water circuit from laboratory mains or water chiller SL 110.20
temperature controller controls the temperature of hot water
flow adjustable using valves
digital displays for 6 temperature and 2 flow rate sensors
water connections with quick-release couplings
stirring machine connection with speed adjustment ( SL 110.04)
functions of the software: educational software and data acquisition
software for data acquisition via USB under Windows 7, 8.1, 10
Technical data
Pump
power consumption: 120W
max. flow rate: 600L/h
max. head: 30m
Heater
power output: 3kW
thermostat: 0…70°C
Hot water tank: approx. 10L
Measuring ranges
temperature: 6x 0…100°C
flow rate: 2x 20…250L/h
230V, 50Hz, 1 phase
230V, 60Hz, 1 phase; 230V, 60Hz, 3 phases
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Learning Objectives / Experiments
– thermal expansion of different materials such as PVC, PE, copper and steel
– determination of thermal expansion coefficients and the expansion force
– measurement of pipe elongation
– effect of varying pipe diameter
– expansion compensator
Specification
[1] investigating the thermal expansion of different pipe sections
[2] pipe sections can be selected by ball valves
[3] water connections made using quick-release couplings
[4] operation with hot and cold water supplies
[5] adjustment of the water temperature using mixing battery with thermocouple
[6] temperature measurement using battery-operated digital thermometer
[7] force measuring device to determine the expansion force
Technical Data
Pipe section length: 1000mm
Nominal diameters- PVC, PE, Cu: – Cu: – Steel: 1/2″
Mixing battery connection: 1/2″
Force measuring device
– spring rate per spring: 78N/mm
– total spring rate c: 156N/mm
Measuring range
– temperature: -50…90°C
Dimensions and Weight
LxWxH: 1650x700x1850mm
Weight: approx. 100kg
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Specification
[1] investigation of the pipe friction in laminar or turbulent flow on Hydraulic Bench
[2] transparent tank with overflow ensures constant water inlet pressure in the pipe section for experiments with laminar flow
[3] water supply via Base Module ( Hydraulic Bench) or via laboratory supply for experiments with turbulent flow
[4] flow rate adjustment via valves
[5] twin tube manometer for measurements in laminar flow
[6] dial-gauge manometer for measurements in turbulent flow
[7] flow rate determined by base module Hydraulic Bench
[8] water supply using base module ( Hydraulic Bench) or via laboratory supply
* Diameter of test pipe : 3.0mm ( Bore)
* Length of test pipe : 524mm
* Needle Valve included to regulate flow rate
length: 1000mm – Pipe section 1: acrylic 20×1.5mm – Pipe section 2: steel 1/2″ –
Smooth-bore pipes of various diameters Size – 6mm , 10mm, 17mm
Overall dimensions:
* Height : 1.05m form the ground level
* Width : 2.25m
* Depth : 0.43m
Test Pipe Diameters:
The Pipe network should have 90° Bends, 90° elbow,90°T, 45°elbow & Y.
Sudden enlargement
Sudden contraction
Ball Valve
Gate Valve
Globe valve
Inline strainer
Venturi made of clear acrylic
orifice palte made of clear acrylic
Pitot Static tube section made of clear acrylic
EXPERIMENTAL CAPABILITIES
Laminar to turbulent flow regimes in pipes
Energy losses in pipe fittings and bends
Flow measurement using venturi meter
Flow measurement using orifice plate
Use of pitot static tube
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Learning Objectives / Experiments
– Variables affecting energy efficiency
* controller parameters
* refrigerant supercooling
– Interconnected operation of compressors
– Operation of a multicompressor controller
– Methods for returning oil in a multicompressor refrigeration system
– Representation of the thermodynamic cycle in the log p-h diagramSpecification
[1] Refrigeration system in multicompressor operation to investigate energy efficiency
[2] Refrigeration circuit with 3 compressors connected in parallel, condenser, thermostatic expansion valve and coaxial coil heat exchanger as evaporator
[3] Heat exchanger for refrigerant supercooling can be added via valves
[4] Glycol-water circuit includes pump and tank with heater serving as cooling load at the evaporator
[5] Multicompressor controller for the parallel operation of the compressors
[6] Separation of oil from the refrigerant on the delivery side and return to the intake side of the compressors
[7] Fan at the condenser with adjustable speed
[8] LabVIEW software for data acquisition via USB under Windows XP or Windows Vista
[9] Refrigerant R134a, CFC-free
Technical Data
3 compressors
– refrigeration capacity: each 1584W at -10°C/55°C
– power consumption: each 1156W at -10°C/55°C
Condenser with fan
– capacity: 4100W
– air flow: 1250m³/h
Coaxial coil heat exchanger capacity
– 4kW at ΔT=9K; 0,6m³/h glycol-water mixture
Glycol-water mixture pump
– max. flow rate: 5m³/h
– max. head: 6m
Heater power: 3kW
Tank
– glycol-water mixture: 23L
– refrigeration circuit receiver: 5,8L
Measuring ranges
– temperature: 4x 0…100°C, 4x -100°C…100°C
– pressure: 1x -1…9bar, 1x -1…24bar
– flow rate: 1x 1..25L/min
– compressor power: 0…4995W
Dimensions and Weight
l x w x h: 1800x700x1900mm
Weight: approx. 300kg
Connections
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Specification
Training panel for investigating the pressure losses in pipe fittings such as elbows and bends
4different measuring sections, measured length of each section 2300mm, 10 elbows/bends
Pressure measurement with annular chambers with electronic differential pressure gauge
Flow rate measurement with Rota meter
Hose connections made using quick action coupling
Water feed via pressure reducer
Cold water connection
Differential pressure gauge with bleed – measuring range: 0…2000mbar – supply: 9V, battery-operated
Rota meter: measuring range 150…1600ltr/h
Outlet pressure at pressure reducer: 0.5…2bar
Pipe sections: measured length: 2300mm – Pipe section 1: steel, bend
1/2″, 90° bend – Pipe section 3: copper 18x1mm, 90° elbow – Pipe section 4: copper 18x1mm, 90° bend
Pipe and Fittings
7mm bore test section
13.6mm bore test section
13.6mm bore test section with four bends
13.6mm bore test section with four elbows
13.6mm bore test section with ball valve
13.6mm bore test section with angle seated valve
Expeirmental Capabilities
Determination of pressure drop across various pipes and fittings at differnet flow rates
Flow rate/diameter relationship determination for flid flow in pipes
Estimation of loss coefficient (K) for various pipes, pipe fitting and valve settings
Friction Factor determination for fluid flow in smooth pipes
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Specification
[1] examination and comparison of various heat exchanger types
[2] five different types of heat exchangers included in the scope of delivery
[3] finned heat exchanger with fan
[4] operating mode (parallel flow or counter flow) selectable via valves
[5] flow rates adjustable via valves
[6] electromagnetic flow meter
[7] digital displays for temperature, pressure differences and flow rate
[8] hot & cold water benches available for
independent operation
[9] water/steam heat exchanger unit and electrical steam
Generator available for further experiments
[10] software for data acquisition via USB under Windows Vista or
Windows 7
Technical Data
Plate heat exchanger, 10 plates
– heat transfer surface area: approx. 0,26m²
– capacity: 15kW
Tubular heat exchanger
– heat transfer surface area: 0,1m²
– heat transfer surface area (coil): 0,17m²
Shell and tube heat exchanger
– capacity: 13kW
Finned cross-flow heat exchanger
– heat transfer surface area: approx. 2,8m²
– max. flow rate fan: 780m³/h
– max. pressure difference fan: 430Pa
Jacketed vessel with stirrer
– heat transfer surface area (vessel): 0,16m²
– heat transfer surface area (coil): 0,17m²
Measuring ranges
– differential pressure air: 0…10mbar
– differential pressure water: 0…1000mbar
– flow rate: 0…3m³/h
– temperature: 0…100°C
Dimensions and Weight
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