- Description
- Inquiry
SL110.03 Shell & tube heat exchanger teaching aid equipment Heat Transfer Educational Equipment
- Description
Shell and tube heat exchangers are used in widespread use. The main advantages of this design are the large heat transfer surface and the compact design. Shell and tube heat exchangers are used in the chemical and pharmaceutical industries, in refineries and in process engineering plants.
The SL 110.03 is part of a series of units enabling experiments to be performed on different heat exchanger types. The experimental unit is ideally suited for investigating the functioning and behaviour of a shell and tube heat exchanger in operation.
The SL 110.03 is connected to supply unit SL 110 using quick-release couplings. The shell and tube heat exchanger consists of seven tubes, surrounded by a transparent outer shell. The hot water flows through the tube space and the cold water through the space in The shell. Part of the thermal energy of the hot water is transferred to the cold water. Baffle plates are used to deflect the flow in the shell in such a way as to create greater turbulence and thus a more intensive transfer of heat. Flows in a cross-flow.
Valves on the supply unit are used to adjust the flow rates of hot and cold water. The supply hose can be reconnected using quick-release couplings, allowing the flow direction to be reversed. This allows cross parallel flow or cross counterflow operation. For measuring the inlSTand outlSTtemperature are located at the supply connections on the SL 110.
During experiments, temperature curves are plotted and displayed graphically.
- Technical details
Specification
Shell and tube heat exchanger (cross-flow) for connection to SL 110
Hot and cold water supply from SL 110
Cross parallel flow and cross counterflow operation possible
Transparent shell, visible tube bundle
Tube bundle consisting of 7 tubes and 4 baffle plates
Recording of temperature using SL 110
Technical data
Heat transfer surface: 200cm2
Tube bundle, stainless steel
Outer diameter: 6mm
Wall thickness: 1mm
Tubes, 7
Shell, transparent (PMMA)
Outer diameter: 50mm
Wall thickness: 3mm
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[1] investigation of the pipe friction in laminar or turbulent flow on Hydraulic Bench
[2] transparent tank with overflow ensures constant water inlet pressure in the pipe section for experiments with laminar flow
[3] water supply via Base Module ( Hydraulic Bench) or via laboratory supply for experiments with turbulent flow
[4] flow rate adjustment via valves
[5] twin tube manometer for measurements in laminar flow
[6] dial-gauge manometer for measurements in turbulent flow
[7] flow rate determined by base module Hydraulic Bench
[8] water supply using base module ( Hydraulic Bench) or via laboratory supply
* Diameter of test pipe : 3.0mm ( Bore)
* Length of test pipe : 524mm
* Needle Valve included to regulate flow rate
length: 1000mm – Pipe section 1: acrylic 20×1.5mm – Pipe section 2: steel 1/2″ –
Smooth-bore pipes of various diameters Size – 6mm , 10mm, 17mm
Overall dimensions:
* Height : 1.05m form the ground level
* Width : 2.25m
* Depth : 0.43m
Test Pipe Diameters:
The Pipe network should have 90° Bends, 90° elbow,90°T, 45°elbow & Y.
Sudden enlargement
Sudden contraction
Ball Valve
Gate Valve
Globe valve
Inline strainer
Venturi made of clear acrylic
orifice palte made of clear acrylic
Pitot Static tube section made of clear acrylic
EXPERIMENTAL CAPABILITIES
Laminar to turbulent flow regimes in pipes
Energy losses in pipe fittings and bends
Flow measurement using venturi meter
Flow measurement using orifice plate
Use of pitot static tube
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I.Production profile
The key feature of plate heat exchangers is their compact design, in which optimum use is made of all of the material for heat transfer. The pressed in profile on the plates creates narrow flow channels, in which significant turbulence occurs. The turbulent flow allows effective heat transfer even with low flow rates and also has a self-cleaning effect. Plate heat exchangers are used in the food industry, offshore technology, refrigeration and domestic engineering.
II.Equipment feature
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The plate heat exchanger is made up of profiled plates with water flowing through the spaces between them. The plates are soldered in such a way that two separate flow channels are formed. These are one “cold” and one “hot” flow channel, in an alternating arrangement. Part of the thermal energy of the hot water is transferred to the cold water. Valves on the supply unit are used to adjust the flow rates of hot and cold water. The supply hose can be reconnected using quick-release couplings, allowing the flow direction to be reversed. This allows parallel flow or counter flow operationspecification
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[2] hot and cold water supply
[3] parallel flow and counterflow operation possible
[4] six soldered plates
[5] recording of temperature
Technical Data
6 plates, stainless steel
Heat transfer area: 480cm²
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Weight: approx. 3kg
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– Operation of a multicompressor controller
– Methods for returning oil in a multicompressor refrigeration system
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[1] Refrigeration system in multicompressor operation to investigate energy efficiency
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[4] Glycol-water circuit includes pump and tank with heater serving as cooling load at the evaporator
[5] Multicompressor controller for the parallel operation of the compressors
[6] Separation of oil from the refrigerant on the delivery side and return to the intake side of the compressors
[7] Fan at the condenser with adjustable speed
[8] LabVIEW software for data acquisition via USB under Windows XP or Windows Vista
[9] Refrigerant R134a, CFC-free
Technical Data
3 compressors
– refrigeration capacity: each 1584W at -10°C/55°C
– power consumption: each 1156W at -10°C/55°C
Condenser with fan
– capacity: 4100W
– air flow: 1250m³/h
Coaxial coil heat exchanger capacity
– 4kW at ΔT=9K; 0,6m³/h glycol-water mixture
Glycol-water mixture pump
– max. flow rate: 5m³/h
– max. head: 6m
Heater power: 3kW
Tank
– glycol-water mixture: 23L
– refrigeration circuit receiver: 5,8L
Measuring ranges
– temperature: 4x 0…100°C, 4x -100°C…100°C
– pressure: 1x -1…9bar, 1x -1…24bar
– flow rate: 1x 1..25L/min
– compressor power: 0…4995W
Dimensions and Weight
l x w x h: 1800x700x1900mm
Weight: approx. 300kg
Connections
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• Pipe section length: 1000mm
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Specification
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[2] pipe elements are commercially standard components in heating and sanitary engineering
[3] clear panel mounted on a sturdy, movable frame
[4] simply selection of the measuring sections via hose connection with quick-release couplings
[5] flow can be adjusted via valves
[6] flow measurement using rotameter
[7] differential pressure measurement via differential pressure meter with display
Technical Data
Measuring sections: 2300mm
– pipe section 1: steel, diameter: 1/2″, 90° pipe angle
– pipe section 2: steel, diameter: 1/2″, 90° pipe bend
– pipe section 3: copper, diameter: 18x1mm,90° pipe angle
– pipe section 4: copper, diameter: 18x1mm,90° pipe bend
Differential pressure meter
Measuring ranges- flow rate: 150…1600L/h- differential pressure: -350mbar…350mbar
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Hose connections made using quick action coupling
Water feed via pressure reducer
Cold water connection
Differential pressure gauge with bleed – measuring range: 0…2000mbar – supply: 9V, battery-operated
Rota meter: measuring range 150…1600ltr/h
Outlet pressure at pressure reducer: 0.5…2bar
Pipe sections: measured length: 2300mm – Pipe section 1: steel, bend
1/2″, 90° bend – Pipe section 3: copper 18x1mm, 90° elbow – Pipe section 4: copper 18x1mm, 90° bend
Pipe and Fittings
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13.6mm bore test section with four elbows
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• 5 Rota meters
• 2 water connections for boiler DN15
• 2 cooling water connections DN15
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Specification
[1] investigating the thermal expansion of different pipe sections
[2] pipe sections can be selected by ball valves
[3] water connections made using quick-release couplings
[4] operation with hot and cold water supplies
[5] adjustment of the water temperature using mixing battery with thermocouple
[6] temperature measurement using battery-operated digital thermometer
[7] force measuring device to determine the expansion force
Technical Data
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Nominal diameters- PVC, PE, Cu: – Cu: – Steel: 1/2″
Mixing battery connection: 1/2″
Force measuring device
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– total spring rate c: 156N/mm
Measuring range
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Weight: approx. 100kg
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Cold and hot water connection
