- Description
- Inquiry
ZMP1109 Training Bench for Proportional Pneumatic Circuits Vocational Training Equipment Pneumatic Training Equipment
I.Main features
- The design of single side experiment platform can satisfy two groups of students at the same time. The components, circuits and electrical control of the two sides are independently controlled, and the experiment is not interfered with each other.
- The modular structure design of structures, the experiment is simple, convenient, various pneumatic components into separate modules, with convenient installation plate, the experiment can freely on general aluminum plate, when assembling various experimental circuits, the operation is simple and convenient.
- Quick and reliable connection, easy installation and convenient connection.
- Standard industrial components, reliable edge and safety.
- The laboratory has a computer communication interface which can be controlled with PLC programming device;
- The gas source adopts the no-oil silent air compressor, which has the characteristics of low noise (< 55db). The gas is odorless and tasteless and clean and dry.
- Multiple control methods: single pneumatic control circuit, electric control pneumatic circuit with relay, PLC control pneumatic circuit, etc.
II.Training workbench
- The experimental platform adopts single side structure, which effectively saves the laboratory land and has a high cost performance.
- The laboratory bench is made of high quality steel frame and high quality cold rolled steel.
The lower part of the platform has components and tool-storage cabinets.
The actual training screen is specially designed for the special belt “T”, which can be easily and freely installed with pneumatic components and connected with the experimental circuit.
Pneumatic and electro-pneumatic trainer
– it is composed by stainless steel structure for mounting and must be provided fully equipped
– the bench should be mounted on rollers and equipped with drawers
– equipment must be industrial grade
Equipped by:
– power supply
– pneumatic group composed by: pressure regulator, manometer, filter, cross connect
– necessary tools for studying industrial pneumatic, electro-pneumatic and proportional electro-pneumatic
III.Experiment list
Basic pneumatic
1) function demonstration experiment of common pneumatic components;
2) common pneumatic circuit demonstration experiment:
3) the commutation circuit of the single-acting cylinder
4)The reverse circuit of the double acting cylinder
5) the speed regulation loop of single-acting cylinder (one-way, two-way)
The speed regulating circuit of inlet speed of double acting cylinder
7) the speed regulating circuit of the speed adjustment of the two acting cylinder
8) speed switching circuit
9) the buffer circuit of parallel throttle valve is adopted
10) interlocking loop
11) overload protection loop
12) unloading loop
13) single cylinder continuous reciprocating control loop
14) two – cylinder continuous reciprocating control loop
15) use the cylinder sequence of the stroke valve
16) double cylinder sequence action loop with electrical switch (magnetic switch, proximity switch)
17) multi-cylinder sequential action loop
18) two – cylinder synchronous motor loop
19) secondary pressure control circuit
20) high and low voltage conversion circuit
21)Counting loop
22) delay loop
23) the hand operating circuit
24) the application circuit of the valve
25) or the application circuit of the door – type shuttle valve
26) quick exhaust valve application circuit
Electro pneumatic with PLC
IV.Components
Basic pneumatic components for each bench :
– 2 switch buttons 3/2, normally closed
– 1 switch button 3/2, normally open
– pressure indicator with 2 colors
– manual selector 5/2
– push-pull button 3/2 normally closed
– roller operated valve 3/2 normally closed
– 2 proximity sensors, pneumatic fixed on the actuator
– 2 pneumatic temporizers, normally closed
– sequence valve
– unilateral 3/2 distributor, with pneumatic command
– unilateral 5/2 distributor with pneumatic command
– bi-lateral 5/2 bi-stable distributor, with pneumatic command
– OR logic function
– & logic function
– fast evacuating valve
– 2 unidirectional flow limiters
– simple effect actuator
– double effect actuator
– pressure filter-regulator with pressure supply distributor
– pressure regulator with manometer
– 2 manometers
– air cross connect
– 2 plastic hoses
– pneumatic motor
– pneumatic sequencer
Basic electro-pneumatic components for each bench:
– electric buttons module
– electric relays module
– temporized relays module
– electronic pre-selection counter module
– emergency stop button
– inductive proximity sensor
– capacitive proximity sensor
– distributor terminal
-swing check valve
– electro-distributor with LED
– manometer
– pressure supply distributor with filter pressure reducer
Pneumatic regulation components:
– electric buttons module
– push button normally closed
– proportional electro-distributor (5/3, …)
– electro-distributor with LED (5/3 normally closed, 3/2 normally closed, …)
– monometer
– unidirectional flow limiter
– pressure supply distributor with filter pressure reducer
– air cross connect
– plastic hoses
– linear actuator, with guidance and all necessary accessories
– PID regulator
– comparison card
– analog pressure sensor
– pneumatic capacitors
– status regulator
With pneumatic air compressor
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I Introduction
Kit type pneumatic training system is designed according to “Hydraulic and Pneumatic Drive” and “Pneumatic Control Technology” to meet teaching requirement of modern pneumatic major. This system can not only conduct conventional pneumatic basic control circuit experiment, but also conduct application experiment of simulate pneumatic control technology and course design of pneumatic technology, it can make students accomplish design of smart control circuit. In a word, the system is typical experiment equipment with perfect combination of mechanical and electrical.II Technical data
1. DC current: input AC 220V, output: DC 24V/3A
2. Air compressor (basic configuration small machine): power supply: AC 220V±10% 50Hz, power of electrical machine: 1/8HP
3. Rating volume: 6L. Rating output air pressure: 0.85MPa. Noise grade: 66dB
4. Groove interval: 25mm
5. Overall dimension: 470*560*260mm
6. Dimension of base board: 450*480mmIII Experiment (can combine different pneumatic circuit and control system by oneself)
1 Pneumatic basic control circuit experiment
1 Single-acting cylinder auto control
1 Double-acting cylinder auto control
1 Other integrated, extended experiment pneumatic circuits.Examples for Pneumatic basic experiment circuit:
1 Single-acting cylinder reversing circuit
1 Double-acting cylinder reversing circuit
1 Single-acting cylinder speed control circuit
1 Double-acting cylinder one-way speed control circuit
1 Double-acting cylinder bothway speed control circuit
1 Speed changeover circuit
1 Buffering circuit
1 Interlock circuit
1 Single cylinder single reciprocating control circuit
1 Single cylinder continuous reciprocating control circuit
1 Multiple-cylinder sequence action circuit
1 Double cylinder synchronization action circuit
1 Unloading circuit
1 Application circuit of or gate type shuttle valve
1 Application circuit of and gate dual pressure valvePneumatic Training Workbench Vocational Training Equipment Pneumatic Workbench
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1. Introduction
Electro pneumatic trainer is designed for “hydraulic and pneumatic training”, it meets modern pneumatic transmission requirement. Students can learn basic pneumatic circuit control knowledge, and practice hand on ability. Pneumatic trainer combines electrical and mechanical transmission knowledge.
This trainer is suitable for colleges, engineer university, technical schools, vocational schools, engineer training centers, factory training department etc.
Through this trainer, students can master pneumatic components structure, pneumatic circuit control theory, pneumatic circuit design, and hand on ability for pneumatic trainer.
This trainer is flexible and students can design their own pneumatic circuit.
II. Basic structure
Pneumatic control experiment workbench including experiment workbench, experiment shelf, pneumatic components etc.
Pneumatic components and real equipment: air filter, decrease pressure valve, service unit, hand-operated direction valve, pneumatic control direction valve, strike valve, check valve, throttle valve, exhaust valve, single acting cylinder, double acting cylinder etc.
All PLC program software is teaching edition=crack edition=free edition.
A. Improvement on trainees’ familiarization of the principles and applications of various air pressure components.
B. Demonstration of air-pressure loop design.
C. Training of PLC programming,
including architecture, instructions and ladder diagram. *
(2) Pneumatic Workbench
A. It is designed to be flexible to satisfy individual’s needs.
B. A complete workbench mainly consists of 3 parts :
(a) Electro-Modules Frame
(b) Working Board (double side)
(c) Working Table (single or double side)
C. The combinations of the workbench can be modified based on different lab requirement.
D. A complete workbench allows customers to carry out all listed pneumatic experiments. In PART I and PART II, pneumatic components are powered by
Air Supply Unit and operated on Working Board area through connected Air Hose.
E. In PART III, the electrical components mounted on Electro-Modules Frame are linked to the pneumatic system through Connecting Lead and powered by Air Supply Unit.
F. End user are also welcome to adopt Programmable Logic Controller (PLC) for
implementation of PART III. That means Programmable Logic Controller Trainer is an alternative to Electro-Modules Frame and a corresponding electrical device.
(3) Electro-Modules Frame (Excluding Electrical Components)
A. A cabinet frame is available for mounting electrical components on either side.
B. This steel frame can accommodate up to 15 electro-modules at least.
C. Size: minimum 1260 mm(W) x 250 mm(D) x 360 mm(H) ±10%
(4) Working Board
A. Double-side aluminum grooved panel – minimum 1260 x 750 mm
B. A working surface up to 1200 x 700 mm
(5) Working Table
A. Single-side worktable in size minimum 1300 mm(W) x 700 mm(D) x 850mm(H)±10% Drawer units in steel with one flat drawer and four large
drawers that can be loaded up to 20 kg per drawer.
B. Double-side worktable with minimum 1300 mm(W) x 800 mm(D) x 850mm(H)±10%
Two drawer units in steel with one flat drawer and four large drawers that can be loaded up to 20 kg per drawer. •
C. The drawers with different rollers that feature an easy-gliding system for smooth running and
Additional breaking.
(6) Reed Switch
A. Operating voltage : minimum 24 VDC
B. Max. current: 100 mA
C. Frequency range: 3 – 250 Hz
(7) Connecting Lead Holder
A. Mobile type, with 5-foot tubular and 5 casters
B. Height: minimum 1400 mm, iron plate suitable
C. with minimum 20 connecting leads slots
(8) Pneumatic Components
A. Air Service Unit
(a) Filter-Regulator-Lubricator (FRL) assembly
(b) Adjustable pressure: 0 – 9.9 kg/cm2
(c) Sliding exhaust valve mounted
(d) Filtration: minimum 40pm
B. Pressure Gauge
(a) Operating pressure: 0 -10 kg/cm2
(b) Gauge size: minimum 1.5 inch.
C. Air Manifold
(a) Check connector for 04 plastic tubing 6ea Connector size : 1/4 inch
(b) Operating pressure: minimum 0-12 kg/cm2
D. Single-Acting Air Cylinder
(a) Cylinder internal diameter: minimum 32mm Stroke length : minimum 150 mm
(b) Operating pressure: 1.6 – 9..0 kg/cm2
E. Double-Acting Air Cylinder
(a) Cylinder internal diameter: minimum 32mm Stroke length : minimum 150 mm
(b) Operating pressure: 0.4 – 9.0 kg/cm2
(c) Air cushion
F. 3/2-Way Directional Control Valve
(a) Single air operated, spring return
(b) NC type
(c) Flow rate: minimum 200 l/min
(d) Operating pressure: 1.5 – 8.0 kg/cm2
(e) Max, pressure: 10.5 kg/cm2
G. 5/2-Way Directional Control Valve
(a) Single air operated, spring return
(b) Flow rate: 200 l/min
(c) Operating pressure: 1.5 – 8.0 kg/cm2
(d) Max. Pressure: 10.5 kg/cm2
H. 5/2-Way Directional Control Valve
(a) Double air operated, air return
(b) Flow rate: minimum 200 l/min
(c) Operating pressure: 1.5 – 8.0 kg/cm2
(d) Max. Pressure: 10.5 kg/cm2
I. 5/2-Way Single-Solenoid Valve
(a) Solenoid voltage: minimum 24 VDC
(b) Single solenoid operated, spring return, with LED
(c) Operating pressure: 1.5 – 8.0 kg/cm2
(d) Max. Pressure: 10 kg/cm2
J. 5/2-Way Double-Solenoid Valve
(a) Solenoid voltage: minimum 24 VDC
(b) Double solenoid operated, with LED Operating pressure: 1.5 – 8.0 kg/cm2
(c) Max. Pressure: 10 kg/cm2
K. 3/2-Way Pushbutton Valve
(a) Spring return, flat type, NC type
(b) Operating pressure: 0 – 8 kg/cm2
(c) Max. Pressure: 10 kg/cm2
L. 3/2-Way Manual Valve
(a) Spring return, 2-position selector
(b) Operating pressure: 0 – 8 kg/cm2
(c) Max. Pressure: 10 kg/cm2
M. 3/2-Way Manual Valve
(a) Spring return, push & lock NO type
(b) Operating pressure: 0 – 8 kg/cm2
(c) Max. Pressure: 10 kg/cm2
N. 5/2-Way Pushbutton Valve
(a) Spring return, flat type
(b) Operating pressure: 1.5 – 8.5 kg/cm2
(c) Max. Pressure: 10 kg/cm2
O. 3/2-Way Roller Valve
(a) Unidirectional
(b) Operating pressure: 0 – 8 kg/cm2
(c) Max’ pressure: 10 kg/cm2
P. 3/2-Way Roller Valve
(a) Bi-directional
(b) Operating pressure: 0 – 8 kg/cm2
(c) Max. Pressure: 10 kg/cm2
Q. OR Valve (Shuttle)
(a) OR logic
(b) Operating pressure: 0.2 – 9.9 kg/cm2
R. AND Valve (Dual-Pressure)
(a) AND logic
(b) Operating pressure: 0.2 – 9.9 kg/cm2
S. Quick-Exhaust Valve
(a) Pilot type,
T. One-Way Flow-Control Valve
(a) Adjust: 10-turn, with speed controller
U. Sequence Valve
(a) Operating pressure: 1.5-8 kg/cm2
V. Time Delay Valve
(a) Operating pressure: 2 – 8 kg/cm2
(b) Time delay: 0.1 – 30 sec
(c) Min. reset time <0.1 sec
W. Pressure Switch
(a) Operating pressure: 1.5 kg/cm2
(b) Max. Voltage/current: 250 VDC/0.25A
(c) 125 VDC/0.5A
X. Air Hose
(a) Inner / outer diameter: 2 mm/4 mm Length : 25 M
Y. Connecting Lead
(a) Lead diameter: minimum 4 mm, Length :0.25M, 0.5M.1M
(b) Color: red, yellow, blue etc. 1 set: 60 pcs or above
Z. Limit Switch
(a) Roller lever type
(b) Contacts: NO, NC.
AA. 3-Way Distributor
(a) Connector for 04 plastic tubing 6ea
(b) Connector size: % inch.
(9) Electrical Components
A. DC Power Supply
(a) Input voltage : 100 – 240VAC/1.7 A Output voltage : minimum 24 VDC/4.2 A
(b) Terminal: 2 sets for 土 DC output with power I/O indicator
(c) 2 terminal sets for power output
B. Pushbutton Switch
(a) Spring return
(b) Pushbutton switch with illuminated indicator
(c) Including NC, NO contacts
(d) Operation voltage: minimum 24 VDC
(e) Max. current: 3 A
C. Relay
(a) 4 sets of NC, NO, COM contacts
(b) With LED indicator
(c) Operation voltage: minimum 24 VDC
(d) Max. Current: 5 A
D. Timing Relay
(a) ON-Delay type
(b) Operation voltage minimum 24 VDC
(c) Max. Current: 5 A
(d) Time delay: 0.05sec – 300 hour multi switch
(e) 2 sets of NC, NO, COM contacts
(f) With LED indicator Programmable Logic Controller Trainer
(1) Functions:
A. Input-simulation switches function as level and pulse Input for different input signal
B. It is particularly suitable for installation of output relay helps to increase load current
C. Easy-to-use, Windows-based development software
D. Assorted peripheral devices and other devices that support external extensions, it particularly suits
Laboratory experiment and project implementation.
E. Various simulations I/O devices for studying and observing the results
F. Using 4mm safety sockets on Input / Output terminals to ensure users’ safety
G. The suitcase-design makes it easy to carry, move and store
(2) AC adapter: Input AC 100〜240V, Output DC 24V
(3) PLC main unit: SIEMENS SIMATIC S7-224 or others
(4) Digital input: 14
(5) Digital output: 10
(6) Support high-speed counters : 6 (total)
(7) Support timers : 256 total timers; 4 timers(1 ms); 16 timers(10ms); 236 timers(100ms)
(8) Communication ports : RS-485 or USB
(9) Module expansion port and DIO extension port
(10) Traffic light control module
(11) Tank-filling device module
(12) 4-digit 7-segment display
(13) 4-digit thumbwheel switch
(14) Step motor
(15) Encoder
(16) 24V DC motor
(17) Proximity sensor
(18) Micro switch
(19) Buzzer
(20) 4×4 keypad
(21) 24V DC expansion power
(22) Windows-based programming software (STEP 7- Micro/ WIN) allows the user to modify the program while running it.
(23) System Requirements
A. PC with Pentium It or better CPU
B. Windows 98 / 2000 / XP / Vista / 7
C. USB / PPI Multi-Master Cable
D. STEP 7- Micro/WIN software CD
(24) Accessories
A. Power Cord
B. Experiment Manual
C. Connecting Leads SetZMP1103 Electro Pneumatic Training Workbench Teaching Equipment
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I.Main features
- The design of double-sided experiment platform can satisfy two groups of students at the same time. The components, circuits and electrical control of the two sides are independently controlled, and the experiment is not interfered with each other.
- The modular structure design of structures, the experiment is simple, convenient, various pneumatic components into separate modules, with convenient installation plate, the experiment can freely on general aluminum plate, when assembling various experimental circuits, the operation is simple and convenient.
- Quick and reliable connection, easy installation and convenient connection.
- Standard industrial components, reliable edge and safety.
- The laboratory has a computer communication interface which can be controlled with PLC programming device;
- The gas source adopts the no-oil silent air compressor, which has the characteristics of low noise (< 55db). The gas is odorless and tasteless and clean and dry.
- Multiple control methods: single pneumatic control circuit, electric control pneumatic circuit with relay, PLC control pneumatic circuit, etc.
